New Build Ammonia Plant Room: Reducing carbon in Cornwall
The Cornwall Bakery, a leading producer of baked goods in the UK, initiated “Project Frosty” to support its expansion and energy saving goals. This project involves the construction of a ammonia plant room to house critical equipment and machinery. Ambrey Baker Construction was selected to manage the design, fabrication, and construction phases.
Scope of Work
Design & Fabrication: Ambrey Baker is responsible for the complete design, fabrication, and construction of a 16m x 16m plant room. The structure will be built using PIR composite wall panels and a Kingspan top deck roof system, ensuring durability and compliance with fire safety standards.
Regulatory Compliance: The project falls under CDM Regulations, with Ambrey Baker serving as both CDM Principal Contractor and Designer. This includes setting up a site compound adjacent to the construction area to facilitate smooth and efficient project execution.
Pipe Bridge Installation: A key aspect of the project is the construction of a pipe bridge to connect the new plant room to the main factory.A provisional sum has been allocated to ensure this connection is made seamlessly, supporting the integration of the new facility with existing operations.
Functional & Aesthetic Integration: The plant room’s walls will be colour-matched to blend with the existing factory, and the structure will include high-level louvres for ventilation and a CAT ladder roof access system..
Challenge: Building a large plant room within an active bakery without disrupting operations.
Solution: Phased construction with a dedicated site compound for efficient access and
storage.
Challenge: Navigating CDM Regulations while managing safety and design standards.
Solution: Implemented regular safety audits and maintained strict compliance through detailed
planning and collaboration.
Challenge: Seamlessly connecting the new plant room to the existing factory
Solution: Advanced modeling and strategic
The Cornwall Bakery Senior Management would like to express their appreciation to Ambrey Baker for continuing to deliver the Project to the required high standards whilst maintaining an excellent level of Health and Safety on site ensuring all Bakery standards are maintained at all times.
Outcomes
Minimal Disruption: The phased construction approach has allowed the bakery to continue operations smoothly without major interruptions.
Enhanced Capacity: Once completed, the new plant room will significantly increase production capacity, supporting The Cornwall Bakery’s growth Seamless Integration: The new
infrastructure will integrate smoothly with the existing facility, ensuring efficient operations with minimal
maintenance needs.
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