Overview & Objectives

This project involved the specification and installation of a 4-hour fire-rated internal wall within a live, fully operational pharmaceuticals warehouse. Delivered by Ambrey Baker, the works demanded an exceptionally high standard of cleanliness, precision, and quality, reflecting the stringent operational and compliance requirements of the pharmaceutical sector.

The client required the creation of a fully compliant fire compartmentation solution without disrupting daily warehouse operations, stock integrity, or environmental controls. The primary objectives were:

• To install a certified 4-hour fire wall providing robust compartmentation within an operational pharmaceutical environment.
• To maintain ultra-clean working conditions aligned with pharmaceutical hygiene standards.
• To complete the works within a tightly controlled programme while minimising operational disruption.

Through detailed planning, close coordination with the client’s operational teams, and disciplined site management, Ambrey Baker successfully delivered a critical life safety upgrade within a challenging live environment.

Scope of Works

Fire Compartmentation Works

• Specification and installation of a 4-hour fire-rated wall system, fully compliant with relevant fire safety and building regulations.
• Integration of fire-rated detailing at junctions, penetrations, and interfaces to ensure continuity of fire resistance.
• Installation carried out with strict adherence to manufacturer specifications and third-party certification requirements.

Live Environment Working

• Works undertaken within an active pharmaceuticals warehouse, requiring careful sequencing and segregation.
• Temporary protection measures installed to safeguard stored products, racking, and operational routes.
• Strict dust, debris, and contamination controls implemented throughout the programme.

High-Quality Internal Finishes

• Clean, durable internal finishes suitable for a pharmaceutical environment.
• Precision installation to achieve tight tolerances and a high-quality visual finish.
• Coordination with existing doors, services, and access points to maintain operational functionality.

Health, Safety & Compliance

• Enhanced site controls to protect warehouse staff and maintain safe access routes.
• Continuous monitoring of cleanliness and housekeeping standards.
• Full compliance with site-specific pharmaceutical protocols and fire safety requirements.