Facility Transformation for Enhanced Production
Client: Different Dog
Duration: 2 Months
Location: Telford
Year: 2025
Value: Undisclosed
Overview & Objectives
Project Parrot was a large-scale industrial transformation project undertaken by Ambrey Baker Construction, repurposing an aging warehouse into a modern, high-tech food production facility. The project involved extensive structural modifications, including a new reinforced roof, a front extension for loading bays, and a rear extension for plant and refrigeration to support upgraded infrastructure.
The client, a leading food manufacturer, sought to expand operations by transforming an outdated warehouse into a cutting-edge facility that met BRCGS and HACCP food safety standards. The key objectives included:
1 Optimizing the structure to accommodate food production equipment while ensuring compliance with industry regulations.
2 Upgrading hygiene and safety measures to meet strict food industry requirements.
3 Improving operational efficiency with dedicated areas for loading, plant, and refrigeration.
Through innovative engineering, careful planning, and seamless execution, Ambrey Baker successfully delivered a high-efficiency food manufacturing plant, setting new benchmarks for industrial refurbishment in the food sector.
Scope of Work
- Drainage System: Designed and installed a highc apacity drainage system, integrating durable piping through reinforced concrete, and conducted CCTV inspections for quality assurance. A new manhole was added to facilitate maintenance.
- Cold Storage: Constructed cold storage units with custom-built insulated panels, food-safe silicone seals, and hygienic cladding, ensuring the safestorage of ingredients and products.
- Temporary Facility: Developed a temporary facility with designated hand-wash areas, wash zones, and ingredient preparation rooms to maintain production during renovations.
- Logistics Enhancements: Installed doors, ramps, and PVC curtains for better hygiene and operational efficiency.
- Future-Proofing: Laid the groundwork for Phase Two, which will include expanding the mezzanine floor for office spaces and reconfiguring existing areas for increased functionality.
“Our work with Different Dog has been a remarkable example of how thoughtful design and tailored solutions can make a significant impact on operational efficiency and growth. We’re proud to be part of their journey, ensuring that each phase of development is built on quality, compliance, and innovation to support their ambitious goals.”
– Carl Duffy – Commercial Director
Challenges & Solutions
Challenge: Insuring the drainage system could handle high production volumes.
Solution: Conducted thorough inspections and customized the piping and drainage layout for optimal capacity and durability.
Challenge: Aligning construction timelines with operational demands.
Solution: Phased the project strategically, completing Phase One to support immediate needs and planning Phase Two for future enhancements.
Challenge: Exceding requirements of food-grade construction standards.
Solution: Collaborated closely with Different Dog’s team and sourced specialised materials like food safe cladding and silicone seals, ensuring compliance with industry regulations.
LIFECYCLE SUPPORT
Leading Specialists in Industrial Facilities
From early-stage consultancy & design, to Hard FM, repair, refurbishment, reconfiguration, capital works & decommissioning. We support essential facilities that need to remain safe, compliant & operational throughout their working life
