DAF Plant Installations - Ambrey Baker
DAF Plant Installations

Dissolved Air Flotation (DAF) systems support wastewater treatment in many industrial facilities. Food manufacturing, beverage production and process environments commonly use these systems.

Our team brings almost 40 years of experience in demanding industrial environments. We understand the structural, operational and regulatory requirements for installing process equipment within live facilities.

Specialist Installation for Industrial Wastewater Systems

DAF systems use fine air bubbles to separate suspended solids, fats, oils and grease from wastewater. Facilities often use these systems as part of a wider effluent treatment process. Installation teams must integrate them carefully with tanks, pipework, pumping systems and supporting infrastructure.

Ambrey Baker provides civil and structural works for DAF systems in new facilities and existing operational plants. Our work typically includes:

  • reinforced concrete bases and structural support for DAF units
  • installation of pits, bunds and containment structures
  • coordination with process equipment suppliers and mechanical installers
  • drainage integration and pipework routing
  • safe access provisions for maintenance and inspection

We design each installation around the equipment’s weight, vibration characteristics and operational requirements. We also maintain suitable access for operators and maintenance teams.

Compliance with Environmental and Construction Requirements

Wastewater treatment systems must be designed and installed with environmental and safety requirements in mind. Depending on the site and process, relevant requirements may include the Environmental Permitting (England and Wales) Regulations 2016, Environment Agency expectations for trade effluent and discharge control, and applicable Building Regulations.

Our team works closely with process engineers, equipment suppliers and client operations teams to ensure the installation supports the site’s discharge, containment and operational requirements.

Installation Within Operational Facilities

Many DAF systems are installed as part of upgrades to existing processing facilities where production must continue during the construction works. Ambrey Baker has extensive experience delivering these installations within live industrial environments.

Works are carefully phased and coordinated with site teams to maintain safe operations while plant infrastructure is installed. This includes temporary drainage arrangements, controlled working areas and integration with existing services.

Ambrey Baker has supported food manufacturing and industrial clients with plant infrastructure installations, including wastewater treatment systems, process tanks, pump stations and associated civil works.

Our experience allows us to understand both the engineering requirements and the day-to-day realities of industrial production environments. Clients rely on us to deliver installations that integrate properly with their processes while supporting safety, operational continuity and long-term performance.

If your facility needs a new DAF system or an upgrade to an existing wastewater treatment process, our team can provide the civil engineering expertise required for a safe and well-coordinated installation.

Leading Specialists in Industrial Facilities